The world No. 1 in crude steel production steel plant, over 70% of the HSS for bar and wire are from us.

Hss rolls manufacturer

The world No. 1 in crude steel production steel plant, over 70% of the HSS for bar and wire are from us.

HSS rolls the amount of steel passing in a single groove (times) is 3 to 5 times that of cast iron rolls.

HSS ROLLS manufacturer

It is suitable for the slitting stand of bar multi-strand slitting rolling line.

Applicable rolling temperature: 900℃-1050℃.

Rolling mill rolls material choose

It is suitable for the finishing stand and leading stand of bar rolling line, the first four stands of high speed wire rod pre-finishing mill rolling line, the finishing stand and leading stand of flat steel and narrow strip steel rolling line.

Application-and-improvement-of-high-speed-steel-rolls-in-hot-rolled-strip-production

It is suitable for the pre-slitting stand of bar multi-strand slitting rolling line.

Applicable rolling temperature: 900℃-1050℃.

Effect of using Hss Rolls

Steel Plant A:
Since using high-speed steel, through hard work, we have adjusted the process parameters of the rolling mill, accumulated roll surface determination technology, and solved the problem of detecting and eliminating roll surface defects. The hot rolling unit has achieved a historic breakthrough in roll consumption, which has dropped from the original 0.7kg/t to the current below 0.4kg/t. The average millimeter rolling volume of high-speed steel rollers is 2.2-3.5 times that of high-chromium rollers. Even taking into account price factors, the performance-price ratio of high-speed steel rollers is better than that of high-chromium rollers.

Steel Plant B:
In order to improve the surface quality of hot-rolled strip steel and improve the wear resistance and surface roughness resistance of the rolls, high-speed steel rolls are used in the work rolls of the hot rolling finishing unit frame of B steel plant. The usage results show that the average rolling weight of high-speed steel rolls is 5500t, while the average steel passing weight of high-chromium cast iron rolls is only 2380t. Based on a steel passing capacity of 500t per hour, high-speed steel rolls can be used continuously for up to 10 hours, while high-chromium cast iron rolls can only be used continuously for 4 hours. It can be seen that the number of roll changes is reduced after using high-speed steel rolls, which improves the efficiency of the rolling mill; the rolling weight per millimeter is 1.6 times that of high-chromium cast iron rolls, which reduces the application cost of the rolls and greatly improves the cost performance.

C Steel Plant:
In order to save the cost of using rollers, improve the output and surface quality of hot-rolled rebars, and improve the wear resistance and surface roughness resistance of the rollers, examples are given through actual on-site data, C steel plant the work rolls of the hot rolling finishing rolling unit frame adopt high-speed steel rolls.

Through stage data statistics, the data of high-speed steel rolls used by finishing rolling unit K1 shows that the rolling efficiency of high-speed steel rollers is higher than that of ordinary rolls. When finishing rolling unit K1 uses ordinary rollers, the grooves need to be replaced every 4 hours. That is to say, it needs to be replaced 3 to 4 times in one shift; after using high-speed steel rolls, small sizes are usually replaced once per shift, and large sizes are usually replaced once a day. Regardless of large-sized or small-sized rolling, there is a significant improvement in the single-channel steel passing data. At the same time, the use time of the rolls is significantly extended, which can effectively utilize the rolling time, increase the service life of the rolls, reduce the cost of roll consumption, and reduce the manpower and material costs in production.

ENTERPRISES SPECIALIZING IN THE PRODUCTION OF HIGH-PERFORMANCE MILL ROLLS

Founded in 2007, LMM GROUP mainly produces all kinds of metallurgical rolls for various types of steel, bar, high-speed wire and strip hot and cold plate and strip rolling mills.

The company covers an area of 100,000 square meters, including two complete production lines for cast rolls and forged steel rolls, processing workshops, product research and development centers, testing centers, training centers and office buildings and other supporting facilities. The factory environment is very beautiful.

LMM have been supplied to world’s top steel manufacturer Arcelormittal, TATA Steel, NLMK, MMK, etc. We do OEM for Concast and Danieli for a long time

Product advantage

The world No. 1 in crude steel production steel plant, over 80% of the HSS for bar and wire are from us.

LMM HSS ROLLS have higher steel passing per groove (times) due to their good wear resistance, which saves roll changing time, improves rolling mill operation rate, reduces roll consumption, and improve the overall efficiency of the factory.
Generally, the amount of steel passing in a single groove (times) is 4-6times than normal cast iron rolls.

Technical excellence in our core competencies – melting, casting, forging, heat treating and machining – allows us to provide a superior product and meet the most demanding requirements of our customers.

Strictly control the uniformity of furnace temperature to ensure the consistency of roll hardness.

Rolling Mill Roll Manufacturer​

The equipments all use computer centralized control automation system

  • 30 numerically controlled resistance high low temperature heat treatment furnaces
  • Spray quenching equipment
  • Open differential temperature heat treatment furnaces
  • Gas baking furnaces

Meet the largest specification of casting roll

Rolling Mill Roll Manufacturer​
  • 20T/30T dual power inverter intermediate frequency electric furnace
  • lOT, 5T, 3T intermediate frequency electric furnace, a total of 8
  • 60T LF ladle slightly smelting furnace
  • 60TVD vacuum refining furnace
  • V.C vacuum casting furnace
  • Equipped with advanced Spraying and sand casting equipment

To meet various precision and requirements

Rolling Mill Roll Manufacturer​

Equipped with:

  • Over 20 large-sized imported NC grinding machines
  • Large-medium sized NC lathes
  • Large-medium sized NC planer-type double-side milling machines
  • As well as over 100 dedicated lathes for various rolls of C61250, C61200, C61125, C84180, C84160, C8463, C8440 and C91250 and etc.
  •  

Whole process quality and inspection system

Rolling Mill Roll Manufacturer​

The whole process implements computer information collection and feedback processing.

Equipped with

  • American Leco CS230 carbon and sulfur analyzer,
  • German Bruker Q8 direct reading spectrometer,
  • Japanese Shimadzu MNV-2T golden microscope,
  • German KK USD12 ultrasonic flaw detector, and etc.
  •  

Our Client Say?

The trial data shows that the ∮370mm high-speed steel roll produced by LMMGROUP has far exceeded the single-groove assessment value of 1,500 tons in the “Roll Ordering Technical Agreement”, and the effect is good.

On September 10, 2015, in the rolling process of the steel rolling mill, the LMMGROUP high-speed steel bar rolling experiment was carried out on the first bar line C12 to four cuts, and C14 three cuts to K1, K2, K3, and K4. According to the trial situation, The average amount of steel passing through LMMGROUP rolling is about 50%-60% of the alloy rolling spoke. The processing difficulty of high-speed steel is low, and the processing cost is lower than that of the alloy rolling wheel. Our factory can achieve normal processing.

Rolling Mill Roll Manufacturer​

Pre-Sales Service

* Inquiry and consulting support.

* Planning layout and Design requires machinery

* Welcome visit our Factory.

* The production process and before leaving the factory, all performance indicators are strictly tested, and the professional QC team controls according to the process.

After-Sales Service

* Engineers available to service machinery overseas.

* IN-TIME delivery goods.

* The quality is tracked throughout the process, and the installation and use are guided throughout the process.

* Long-term technical support.

* Stick to the agreement, do not do anything that violates the agreement, stick to the spirit of the contract to the end.

LMM GROUP have been supplied to world’s top steel manufacturer :

United Arab EmiratesEmirates Steel
Egypt:Ezz Steel
Russia:MMK,Mechel, NLMK

Luxembourg:RIVA Group,ArcelorMittal
Turkey: Tosyalı Holding,İçdaş,Erdemir Group
Spain: Liberty Steel Group,CELSA Steel Group
India: tata-steel,SAIL, SPL,Erdemir Group etc. We do OEM for Concast and Danieli for a long time

Why Use High Speed Steel Rolls - Features of HSS Rolls

1) Carbide hardness is high.

The rolls used in the past mostly distributed Fe3C or M7C3 eutectic carbides on the matrix, with coarse structures and low hardness.

High-speed steel rolls generally use high-C, high-V high-speed steel. In addition, it also contains more alloying elements such as Cr, Mo, W, Nb and Co. During solidification and heat treatment, these alloying elements form primary and secondary carbides.

High chromium cast iron roll carbides are M7C3 (2500 Hv) and M23C6 (1600 Hv).

In infinite chilled cast iron rolls, the carbide is Fe3C (l300 Hv). The high-speed steel rolls mainly contain MC (3000 Hv), M7C3 (2500 Hv) and M6C (2000 Hv), which can replace ordinary rolls to improve wear resistance. In addition, with the increase of V content, the skeletal M6C carbide in the high-speed steel structure transforms into the granular VC type.

2) Good thermal stability.

High-speed steel rolls contain more elements such as W, Cr, Mo, V and Nb, and have better thermal stability. The study found that the hardness of ordinary roll material decreases significantly with the increase of temperature, while the high-speed steel roll still maintains 500 Hv at 600 °C, which will greatly improve the wear resistance of the roll. Especially when the Co element distributed in the matrix is added, this tendency is more obvious.

3) It is easy to form an oxide film during use.

During the rolling process, if a continuous, dense, uniform and well-bonded oxide film is formed on the surface of the roll, it can not only reduce the friction coefficient between the roll and the rolled material, but also improve the dimensional accuracy and surface quality of the rolled material. In the initial stage of use, ordinary rolls are more worn due to lack of oxide film protection. Oxide film can be formed quickly during the use of high-speed steel rolls. The appearance of oxide film can reduce the friction between the strip steel and the roll surface, prevent the roll from sticking to steel, and improve the life of the roll. Compared with ordinary rolls, the initial wear of high-speed steel rolls is lower, which is very beneficial for improving the wear resistance of high-speed steel rolls.

4) Good hardenability.

The high-speed steel roll has good hardenability. At room temperature, within 50mm of the working layer, the hardness drop from the roll surface to the core is less than 3HS, which can ensure that the roll has good wear resistance from the outside to the inside.

5) Excellent toughness.

Compared with ordinary infinite chilled cast iron, high chromium cast iron and semi-steel rolls, high speed steel rolls have better basic mechanical properties, tensile strength and fracture toughness than high chromium cast iron rolls and infinite chilled cast iron rolls. Close to semi-steel rolls.

6) Good thermal crack resistance.

Due to its unique structure characteristics, high-speed steel can effectively inhibit the formation and propagation of cracks. In actual use, it is found that high-speed steel rolls do have better thermal cracking resistance than high-chromium cast iron rolls. Therefore, if a general production accident occurs, the impact of the accident can be eliminated through the normal grinding amount or a small additional grinding amount, which simplifies the processing process and saves costs.

7) Good wear resistance.

Compared with semi-steel, high-chromium cast iron and high-nickel-chromium infinite chilled cast iron rolls, the rolling tonnage of high-speed steel rolls is greatly increased. The F1-F4 frame is about 10000t, and the F5 frame is about 6000t, which shows that the high-speed steel roll has good wear resistance. The increase in rolling tonnage of high-speed steel rolls has led to a significant decrease in roll consumption. Under the same rolling conditions, the roll consumption of high-speed steel rolls is 1/5 of high-chromium cast iron rolls in F1 frame, 1/7 of high-chromium cast iron rolls in F2 frame, and 1/7 of high-chromium cast iron rolls in F4 frame. 1/13 of the roll, F5 frame is 1/8 of the high nickel chromium infinite chilled cast iron roll. the

High-speed steel roll manufacturing technology, manufacturing high-speed steel roll mainly includes forging, casting, spray forming, hot isostatic pressing and other technologies. The popularization and use of forged high-speed steel rolls has progressed slowly; at present, the more common manufacturing methods of cast high-speed steel rolls in industrial production include centrifugal casting, continuous casting outer layer forming, electroslag remelting and liquid metal electroslag welding.

Steel mill roll life
Classification and material selection of metallurgical rolling mill rolls

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We would be happy to help and advise if you have any questions or inquiries.