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Advantages and disadvantages of hot rolling and cold rolling

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Hot rolling and cold rolling are the two main methods of steel processing, each with its own unique advantages and disadvantages.

Advantages of hot rolling

Fast forming speed and high output: The hot rolling process adopts a continuous and automated production method, which can quickly complete the forming of steel and has high production efficiency.

No damage to the coating: During the hot rolling process, the coating on the surface of the steel is not easily damaged, maintaining a good surface quality.

Can be made into various cross-sectional forms: Hot rolling can adapt to different cross-sectional requirements and produce steel of various shapes to meet diverse use conditions.

Significantly reduce energy consumption and reduce costs: During hot rolling, the metal has high plasticity and low deformation resistance, which can significantly reduce the energy consumption of metal deformation.

Improve the processing performance of metals and alloys: Hot rolling can break the coarse grains in the casting state, reduce or eliminate casting defects, and improve the processing performance of alloys.

Disadvantages of hot rolling

Residual stress in the cross section: During the hot rolling process, residual stress may exist inside the steel, which affects the overall and local buckling characteristics of the steel.

Poor torsional resistance: Hot-rolled steel is generally an open section with low free torsional stiffness, easy to twist when bent, and poor torsional resistance.

Weak ability to bear local concentrated loads: The wall thickness of hot-rolled steel is small, and it is not thickened at the corners where the plates are connected, so the ability to bear local concentrated loads is weak.

Product thickness is difficult to control: The control accuracy of the thickness of hot-rolled products is relatively poor, and the surface is rougher than that of cold-rolled products.

Uneven organization and performance: Hot rolling cannot control the mechanical properties required by the product very accurately, and the organization and performance of hot-rolled products cannot be uniform.

 

Advantages of cold rolling

Fast forming speed and high output: Cold rolling also has a faster forming speed and higher output.
No damage to the coating: During the cold rolling process, the coating on the surface of the steel is also not easily damaged.
Various cross-sectional forms: Cold rolling can also produce steel with a variety of cross-sectional forms.
Increasing the yield point of steel: Cold rolling can cause greater plastic deformation of steel, thereby increasing the yield point of steel.
Good surface quality: The surface quality, appearance, and dimensional accuracy of cold-rolled steel plates are better than those of hot-rolled plates.

Disadvantages of cold rolling

Residual stress: During the cold rolling process, residual stress may also exist inside the steel.
Poor torsion resistance: The cold-rolled steel section is generally an open section, the free torsion stiffness of the section is low, and the torsion resistance is poor.
Weak ability to withstand local concentrated loads: The wall thickness of cold-rolled steel is small, and the ability to withstand local concentrated loads is weak.
In summary, hot rolling and cold rolling each have their own advantages and disadvantages. The choice of which processing method mainly depends on the specific use requirements and conditions.

Precautions when the rolling mill is shut down for any reason during the production process

About hot rolled and cold rolled steel read more post:

The Difference Between Hot Rolled Steel and Cold Rolled Steel

Main uses of hot rolled steel and cold rolled steel

Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

Always a pre-production sample before mass production;
Always final Inspection before shipment;
During the epidemic, provide remote detection technical support

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Rolling mill rolls product

Classification by roll material:

Cast iron mill rolls

  • Alloy indefinite chilled cast iron rolls
  • Alloy chilled cast iron rolls
  • Alloy SG ductile cast iron roll
  • Pearlitic ductile cast iron roll
  • Bainite ductile cast iron roll
  • Centrifugal cast iron roll


Cast steel mill rolls   

  • Alloy cast steel rolls
  • Semi-steel roller
  • Graphite steel rolls
  • High-chromium steel roll
  • High-speed steel roll


Forging mill rolls

Sort by position on the rolling mill:

Work rolls
backup rolls

Intermediate roll

Product advantage

The world No. 1 in crude steel production steel plant, over 70% of the HSS for bar and wire are from us.

LMM high-speed steel rolls have higher steel passing per groove (times) due to their good wear resistance, which saves roll changing time, improves rolling mill operation rate, reduces roll consumption, and improve the overall efficiency of the factory.
Generally, the amount of steel passing in a single groove (times) is 3 to 5 times that of cast iron rolls.

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