{"id":1976,"date":"2022-07-11T16:20:37","date_gmt":"2022-07-11T08:20:37","guid":{"rendered":"https:\/\/lmmrolls.com\/?p=1976"},"modified":"2022-07-11T16:25:52","modified_gmt":"2022-07-11T08:25:52","slug":"hss-rolls-material","status":"publish","type":"post","link":"https:\/\/lmmrolls.com\/hi\/hss-rolls-material\/","title":{"rendered":"HSS ROLLS Material"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"1976\" class=\"elementor elementor-1976\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e95b78b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e95b78b\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-403744e\" data-id=\"403744e\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-eb523ce elementor-widget elementor-widget-text-editor\" data-id=\"eb523ce\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The high-speed steel roll material contains high alloy elements such as vanadium, tungsten, chromium, molybdenum, niobium, etc. The types of carbides in the roll structure are mainly MC type and M2C type. Compared with ductile iron rolls and high-nickel-chromium rolls, <span style=\"text-decoration: underline;\"><strong>the single-groove (time) steel passing is higher, which saves roll changing time, improves rolling mill operation rate, reduces roll consumption, reduces production costs, and improves the overall benefit of the factory.<\/strong><\/span><\/p><p>The high-speed steel roll material has a large expansion coefficient and good thermal conductivity. While the roll wears a small amount of the groove during the rolling process, due to the expansion of the high-speed steel material itself, the hole shape continues to become smaller. Therefore, the high-speed steel roll is rolling. During the process, the change of the rolling groove is small, and <span style=\"text-decoration: underline;\"><strong>the consistency of the pass size is maintained for a long time, especially when rolling bars or rebars, it is more conducive to control the negative tolerance of the rolling material.<\/strong><\/span><\/p><p>Since the core of the centrifugally cast high-speed steel roll is made of alloy ductile iron, the roll neck strength is high.<\/p><p>An obvious trend in the development of rolls is the extensive use of alloying elements to form various carbides in the roll material. The hardness, morphology, quantity and distribution of carbides, as well as the structure and properties of the matrix, have an impact on the wear resistance, thermal fatigue resistance, thermal fatigue resistance of the roll. The properties of resistance to peeling and surface roughness play a decisive role. The following table shows the types and microhardness of alloy carbides formed by different material rolls.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5c2c798 elementor-widget elementor-widget-text-editor\" data-id=\"5c2c798\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<table width=\"715\"><tbody><tr><td width=\"212\"><p>Roll material<\/p><\/td><td colspan=\"2\" width=\"195\"><p>Main Carbide Type<\/p><\/td><td width=\"122\"><p>carbide form<\/p><\/td><td width=\"186\"><p>Carbide microhardness (HV)<\/p><\/td><\/tr><tr><td rowspan=\"6\" width=\"212\"><p>high speed steel<\/p><\/td><td rowspan=\"4\" width=\"98\"><p>\u00a0<\/p><p>\u00a0<\/p><p>MC<\/p><\/td><td width=\"98\"><p>VC<\/p><\/td><td width=\"122\"><p>granular<\/p><\/td><td width=\"186\"><p>2800<\/p><\/td><\/tr><tr><td width=\"98\"><p>WC<\/p><\/td><td width=\"122\"><p>granular<\/p><\/td><td width=\"186\"><p>2400<\/p><\/td><\/tr><tr><td width=\"98\"><p>NbC<\/p><\/td><td width=\"122\"><p>granular<\/p><\/td><td width=\"186\"><p>3000<\/p><\/td><\/tr><tr><td width=\"98\"><p>TiC<\/p><\/td><td width=\"122\"><p>granular<\/p><\/td><td width=\"186\"><p>3200<\/p><\/td><\/tr><tr><td width=\"98\"><p>M<sub>2<\/sub>C<\/p><\/td><td width=\"98\"><p>Mo<sub>2<\/sub>C \/ W<sub>2<\/sub>C<\/p><\/td><td width=\"122\"><p>stick \/ feather<\/p><\/td><td width=\"186\"><p>2000<\/p><\/td><\/tr><tr><td width=\"98\"><p>M<sub>6<\/sub>C<\/p><\/td><td width=\"98\"><p>Fe<sub>3<\/sub> \/ W<sub>3<\/sub>C<\/p><\/td><td width=\"122\"><p>fishbone<\/p><\/td><td width=\"186\"><p>1500-1800<\/p><\/td><\/tr><tr><td rowspan=\"2\" width=\"212\"><p>high chromium cast iron<\/p><\/td><td width=\"98\"><p>M<sub>7<\/sub>C<sub>3<\/sub><\/p><\/td><td width=\"98\"><p>Cr<sub>7<\/sub>C<sub>3<\/sub><\/p><\/td><td width=\"122\"><p>chrysanthemum<\/p><\/td><td width=\"186\"><p>1200-1600<\/p><\/td><\/tr><tr><td width=\"98\"><p>M<sub>23<\/sub>C<sub>6<\/sub><\/p><\/td><td width=\"98\"><p>Cr<sub>23<\/sub>C<sub>6<\/sub><\/p><\/td><td width=\"122\"><p>granular<\/p><\/td><td width=\"186\"><p>1200<\/p><\/td><\/tr><tr><td width=\"212\"><p>High nickel chromium molybdenum cast iron<\/p><\/td><td width=\"98\"><p>M<sub>3<\/sub>C<\/p><\/td><td width=\"98\"><p>Fe<sub>3<\/sub>C<\/p><\/td><td width=\"122\"><p>mesh<\/p><\/td><td width=\"186\"><p>840-1100<\/p><\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3187728 elementor-widget elementor-widget-text-editor\" data-id=\"3187728\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Metallographic structure of high-speed steel rolls and rolls of other materials<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3db6f95 elementor-widget elementor-widget-text-editor\" data-id=\"3db6f95\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The performance of the roll depends on the microstructure of the final roll. For cast high-speed steel, the morphology of carbides cannot be changed by deformation. It can only be changed by adjusting the chemical composition, solidification conditions and heat treatment process to meet the requirements of the roll performance.<\/p><p>Obtaining high hardness granular carbide and fine matrix structure is the basic guarantee to improve the performance of the roll. It can be seen from the metallographic photos that the morphology, quantity, size and distribution of carbides in the metallographic structure of the high-speed steel roll, as well as the matrix structure and grain size are much better than other materials.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-128bcb8 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"128bcb8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"651\" src=\"https:\/\/lmmrolls.com\/wp-content\/uploads\/2022\/07\/Metallographic-structure-of-high-speed-steel-rolls-and-rolls-of-other-materials.jpg\" class=\"attachment-large size-large wp-image-1979\" alt=\"\" srcset=\"https:\/\/lmmrolls.com\/wp-content\/uploads\/2022\/07\/Metallographic-structure-of-high-speed-steel-rolls-and-rolls-of-other-materials.jpg 901w, https:\/\/lmmrolls.com\/wp-content\/uploads\/2022\/07\/Metallographic-structure-of-high-speed-steel-rolls-and-rolls-of-other-materials-300x244.jpg 300w, https:\/\/lmmrolls.com\/wp-content\/uploads\/2022\/07\/Metallographic-structure-of-high-speed-steel-rolls-and-rolls-of-other-materials-768x625.jpg 768w, https:\/\/lmmrolls.com\/wp-content\/uploads\/2022\/07\/Metallographic-structure-of-high-speed-steel-rolls-and-rolls-of-other-materials-600x488.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-be710e9 elementor-align-center elementor-widget__width-initial elementor-invisible elementor-widget elementor-widget-global elementor-global-1965 elementor-widget-button\" data-id=\"be710e9\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;zoomIn&quot;}\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm elementor-animation-pulse-grow\" href=\"#elementor-action:action=popup:open&settings=eyJpZCI6IjEyMTciLCJ0b2dnbGUiOmZhbHNlfQ==\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Purchase High Speed Steel Rolls<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>The high-speed steel roll material contains high alloy elements such as vanadium, tungsten, chromium, molybdenum, niobium, etc. The types of carbides in the roll structure are mainly MC type and M2C type. Compared with ductile iron rolls and high-nickel-chromium rolls, the single-groove (time) steel passing is higher, which saves roll changing time, improves rolling mill [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_theme","format":"standard","meta":{"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-1976","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/posts\/1976","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/comments?post=1976"}],"version-history":[{"count":0,"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/posts\/1976\/revisions"}],"wp:attachment":[{"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/media?parent=1976"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/categories?post=1976"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lmmrolls.com\/hi\/wp-json\/wp\/v2\/tags?post=1976"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}